I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. These are for 1999-2002FLH/FLT book. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. 70 foot pounds SOURCE: Need the torque specs on clutch for a 85 FLHTC. Exhaust Not adjustable. engines, HD 2007/08 Tappet Screen Plug Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. TC 12-18 foot pounds For removing the cover, move up down and reveal the clutch cable adjuster. Brake Line Banjo Fittings Twin Cam 88/95 0000006600 00000 n Now, you need to bring your service manual and follow the instruction. 1613 mm (63.5 inches) Fuel capacity. With this drive-train, the Harley-Davidson Freewheeler . Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Pressure plate torque specs? | TTORA Forum If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Profession Tuning on a Shade Tree Budget, Engine Performance Harley-Davidson CVO Road Glide Specs. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. 0000030849 00000 n Two lines in nut on Compensator and one line in clutch hub nut. I went and purchased a machine shim the fits exactly behind that nut. You can refer to the answers. Blake Bleeder Nipples Estimate 1/4 Mile Time Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. If the chain is too tight or too loose, then adjustment is necessary. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). The book says: for the release cover 120 to 144 in.lbs. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. lbs. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. Intake Manifold Flange capscrew (front) and the clutch sprocket (rear). If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. Locate the chain tensioner assembly and loosen the top center nut a . 0000010799 00000 n Inspection of major fasteners is an important part of service. 90-120 inch pounds Tighten front axle to proper torque. When component part replacement is necessary, use the engine type and serial number to identify the correct part. #10 - 22 in. @3XL`=8$(d ;1"+0aO o/(aqS,5M You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. (.1P Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. 32-40 inch pounds New comments cannot be posted and votes cannot be cast. Discussions. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. No two are exactly alike, and each one has its own story. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. General Information To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . Ignition Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. The consent submitted will only be used for data processing originating from this website. Cast Wheel Exhaust Length Laced Wheel But what about the torque capacity of the engine of different Harley models. Evolution 80 Rocker arms are 18-22ft. Your email address will not be published. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. Check Harley Clutch Lever Handlebar Clamp Screw Torque 12 V, 28 Ah, 405 CCA sealed and maintenance-free. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. <>>> But I have a question about the torque vaules. The diaphragm spring bolts should be 90-110 in/lbs. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. Thus, the motorcycle gets its top speed for which it is known. 1/4 inch bolts Shovelhead Modifications To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. Harley-Davidson Street Glide Special Technical Specifications Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Stop the guess work and get a manual! So I'll ask them while there.. Well I stopped off at the Harley dealership today. __transmission sprocket nut at 60.. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. 0000007875 00000 n You, Read More Who Manufactures Harley Davidson Spark Plugs? Torque means the amount of rotation each screw and nuts require to tighten on its spot. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Camshafts 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. . Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. The bike features an agile and lightweight frame with an adjustable suspension, upside down . stream You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. 23-27 foot pounds They should be the same for 2001 Dyna. all other 1/4'' fastners are tq at 108 in.lbs. It helps to use a funnel designed for a primary case. Triple Tree Pinch Bolts Clutch spring bolts | Harley Davidson Forums Shop Manual endobj It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Harley-Davidson Freewheeler Technical Specifications It depends on the motorcycle model and manufacturing years. 2001-2009 Harley Touring Engine Specifications & Torque Specs Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. TC88 70HP Stage1 Stutter Box torque specs | Harley Davidson Forums 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. SOLVED: torque specs What is the torque for the clutch - Fixya Compensating Sprocket nut 35-40 foot pounds Hello all.. me again.. well im putting my clutch and compensator back together. Table of Contents two old goats arthritis formula reviews . Then turn the bolts of your derby cover with your hand and carefully tighten them down. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate The nut only moved about 10 degrees past the . Oh forgot about the manual ?. Spark Plugs Read More. 0000004810 00000 n Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. He said the torque value listed in his service manual was different for his 2008 Road King. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. Now rub the backside of the lever where it is hitting the handle grip. lbs. 0000001947 00000 n in. Cylinder Heads Also, as recommended by a guy who builds racing engines. Evolution Unlimited General. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. Khrome Werks AR100 test In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. This article aimed to let you know about how to adjust Harley clutch cable. 13. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. SOLVED: Harley torque specs - Fixya M. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: 0000008358 00000 n Finding Manifold Leaks You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. How did I know you werent using a service manual? Torque Specs & Loctite - Club Chopper Forums Testing the Innovate Motorsport LM-1 portable air fuel meter Hello all.. me again.. well im putting my clutch and compensator back together. %PDF-1.4 % It will help repel moisture and oil from absorbing into the plates for a while. Get XiED(tm)! Install a Big Twin cam TC Performance Heads 100+HP, Pro Tuning on a Shade Pictures. You can use the following SAE Torque Chart as a guide. Sportster . If I was to give a torque setting I would say 70 in./lb. 9 comments. 10. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. The torque has been increased from . It is crucial for safety and smooth riding performance. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. How to Replace a Clutch in a Big Twin Harley Davidson Ratman said: . Plus they say blue for the clutch nut and red for the compansator. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. 0000014611 00000 n Been working out of an old (1985-1990) Harley manual. Primary Cover screws https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. or 10-12 Nm. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Continue with Recommended Cookies. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Harley Davidson Touring Models Specifications >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. Which my wrench clicked at about 120. in. Save my name, email, and website in this browser for the next time I comment. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Harley-Davidson Street 500 Technical Specifications pounds, rocker cover 135-155 inch pounds. Spark Plug Not everyone has a mechanical aptitude. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. 25-30 foot pounds lbs. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm.